Segmentformer - SF25CNC-Open

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Machine setup乐彩网app安卓版

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  • basic module with fastening holes for the reception of all functional components consists of: base panel with carrier for motor with gearing and spindle ball bearing
    • drive system: 1 servomotor + gearing + encoder and motor cable 3/5m (1 CNC axis) ball roller spindle with screw nut for infeed of compression lever system to transmit power to force ring and toggle lever with tools
  • forming head with lateral slot for easy insertion of component part
  • jaws (forming tools) adjusted to client specific final outline
  • flat and circular compression possible; for round compression jaws have to be fitted to a diameter
  • possible number of jaws: 6, 8, 12 or 16
  • closing and opening stroke are steered over relevant curves by a servomotor

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  • covering of drive mechanism
  • protective tube at back of forming head prevents reaching inside
  • protective cover at front of forming head; easy insertion of parts guarantees quick assembly
  • front protection also available with light grid
  • emergency stop immediately stops all movements

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  • VIPA Speed7 SPS with user panel Siemens TP700 comfort
  • parameterisation and user software installed
  • control cabinet installed into frame
  • additional buttons for start, stop and emergency stop
  • pedal button for release of forming process by operator
  • data sets selectable via user panel (by means of bar code scanner if desired)

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  • data display on user interface
  • calibration instructions are set up and selectable at all times via button
  • standard databank for product specific parameter with 50 data sets (expandable up to 4,000)
  • 3 access levels for machine control (user, service and administrator)
  • language can be chosen as requested (default German and English, other languages with extra charge)

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  • holds all machine components
  • standing work station, length x width x depth approx. 1,010 x 1,010 x 890 mm
  • working height approx.. 1,123 mm
  • 4 rotatable wheels, 2 with locking brake
  • welded and coated steel frame, colour can be chosen as requested
  • desk top made of steel or wood

乐彩网app安卓版

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  • determines press position of component part (can be set manually or motor-driven)
  • stopper with component part recognition available (existence check via sensor)
  • positioning through readable linear encoder
  • data set is selected, machine in automatic mode
  • forming jaws are open
  • stopper is set into position manually, position has to be set for each data set
  • cable and shell are joined by workman (pre-assembly)
  • component part has to be inserted and held manually
  • component position at stopper is registered by a sensor
  • machine is started automatically or via additional pedal switch
  • forming jaws move to required position and open
  • 1 press position possible
  • component part can be taken out of machine
  • moulding time depending on diameter 2-4 sec.
  • machine can be used for large quantities with little model variance and minor pre-assembly

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  • data set selection via handheld barcode scanner
  • 1D or 2D codes
  • with rack
Handheld barcode scanner

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  • product adapted insertion handle with insertion flange for easy concentric positioning
  • optional ø 25, 30 or 35 mm
  • with release magnet PSEN
Product specific insertion aid

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  • load cell in toggle lever calculates load in lever
  • graphic display of loads on separate measuring device
  • OK and NOK evaluation
Load-displacement monitoring

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  • desktop mounted on height adjustable legs
  • height adjustable up to 300 mm
  • 4 rotatable wheels, 2 with locking brake
Height adjustable frame

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  • software for reading process data from SPS, e.g. current operator
  • storage and back-up of any selected data from OP on server/individual PC
  • data collection controllable in different modes (cyclic, change in value etc.)
  • connection of machine to company network via TCP/IP-address
  • reading of data in different formats, e.g. *.csv, access, mySQL etc.

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  • transport to customer is carried out by Fichter formtec GmbH
  • setup and start of operation carried out by Fichter formtec GmbH
  • instruction approx. 2 hours on customer’s premises
  • production support approx. 1 hour on customer’s premises

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  • machine can be adjusted according to requirements
  • integration of machine into entire machine complex possible
  • edges on component parts can be beaded
  • further alternatives possible

Machine documents乐彩网app安卓版

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  • user and maintenance manuals
  • lists of parts, spare parts and working parts
  • electric diagram
  • specimens: 1 x paper, 1 x CD; language: German or English
  • production drawings of parts and source codes of software are not included
  • transfer of documentation after starting of machine

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  • hazard analysis is carried out and documented
  • machine / unit delivered with CE mark